Thin Film Evaporator

60A(DN60mm), 100A(DN100mm)

For heat sensitive, high boiling products, and high molecular weight materials!
This apparatus can make uniform thin-film.

You can choose the standardized (Blue Label) or custom-made (Gold Label) product depending upon your needs.

Description
Evaporation Surface Area 0.05m²(DN60),0.1m²(DN100)
Max. Temperature +200°C(Jacket),+300°C(Jacket) is also available.
>PTFE Wiper:+200°C, PBI*Wiper: +300°C
Operating Pressure >0.1 mbar
Feed rate 0.1 to 1.5kg/h (DN60), 0.3 to 3.0kf/h(DN100)
Max. visconsity at operating temperature 1,000mPas
Max. Rotation Speed 400rpm

・The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.
・Sealing: Magnetic coupling
・The system does not include overhead stirrer, circulator, chiller and vacuum pump.
・PBI:Polybenzimidazole

No. Equipment DN60 DN100
1 Jacketed evaporator ID:φ60mm, Evaporation Surface Area:0.05m² ID:φ100mm, Evaporation Surface Area:0.1m²
2 Magnetic seal with cover Torque:1.1N・m, Cover:SS316 Torque:1.1N・m, Cover:SS316
3 Stirrer Shaft SUS316 SUS316
4 Wiper PTFE Wiper : +200°C(Polybenzimidazole Wiper: +300°C) PTFE Wiper : +200°C(Polybenzimidazole Wiper: +300°C)
5 Feed vessel Feed vessel:1000ml, Vent Valve:φ10, Thermometer pocket: TS14/25,φ8, 245(L), Cap:TS29/32, Needle Valve, NGTV-12L Feed vessel:2000ml, Vent Valve:φ10, Thermometer pocket: TS14/25,φ8, 330(L), Cap:TS29/32, Needle Valve, NGTV-12L
6 External Condenser Condense Surface Area:0.01m², Thermometer pocket:TS14/25,φ8, Water Connectors*2: φ8 Condense Surface Area:0.02m² Thermometer pocket:TS14/25, φ8, Water Connectors*2: φ8
7 Receiver for high molecular weight 1000ml, Borosilicate glass3.3 2000ml, Borosilicate glass3.3
8 Receiver for low molecular weight 100ml, Borosilicate glass3.3 2000ml, Borosilicate glass3.3
9 Adapter Adapter:TS34/45, TS14/25, φ12, Thermometer Pocket:TS14/25, φ8 Adapter:TS34/45, TS14/25, φ12, Thermometer Pocket:TS14/25, φ8
10 Structure W600×D305×H1530mm,SS+Epoxy Coating W600×D305×H1530mm,SS+Epoxy Coating
11 Moter Optional Optional

Minimum Thermal Decomposition

Perfect for Highly viscous products & ; Heat sensitive products

Vitamin
Natural compound

High Evaporation Efficiency

Easy to be evaporated

Uniform Rotating Wiper System

The thin film is formed by the centrifugal force for shorter residence time.

Uniformed Thin Film

Higher Evaporation Efficiency

The uniform liquid film is created on the heating surface via the use of glass tube.

Grease-less Monitor the Process Visually

The main body of the evaporator is made of Borosilicate glass 3.3.

Greaseless Valve and Joints

No Contamination
Easy Installation

Grease-less Magnetic Sealed Bearing

Gas & Vacuum tight
Consistent torque throughout entire temperature range
Easy cleaning and maintenance

Maximum Jacket Temperature

Temperature Range
Up to +230℃

Upgradable up to + 300 ℃ when changed wiper, gasket and o-rings

Easy connection to equipment

The system can be easily connected to the existing overhead stirrer, thermostat and vacuum pump.
(Not include overhead stirrer, thermostat and vacuum pump)

Evaporation Peformance

What are the differences between Thin Film Evaporator and Short Path Evaporator?

① Achievable Pressure
・TFE > 1m bar
・SPE > 0.01m bar

② Heat Sensitivity
TFE < SPE

② Condensing Position
See the left image